Line de peinture UV automatique

Line de peinture UV automatique

Yu sew
Sunu ligne peinture UV otomatik dafay joxe coating otomatik bu baax ngir plastik, bant ak substrat yuñ boole.
Tolluwaay
3C Lignes de peinture à fuse
 
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Tegtal
Parametru xarala

 

Duggal

 

Sunu ligne peinture UV otomatik dafay joxe coating otomatik bu baax ngir plastik, bant ak substrat yuñ boole. Ñu ngi ko jagleel ngir mu gaaw ci jëfandikoo ak ultraviolet ci saasi, mu am surface bu dëgër bu amul fenn, baña xoosu, ak ay cycle production yu ultra- yu gàtt.

 

     

 

Màndarga xarala

 

Melokaan defar

Kàttan

deggoo substrat

Plastik (ABS, PC, PMMA, PVC), Bois, MDF, Panneau Ingénieur

Xaralay Coating

100% UV

Dañuy jëfandikoo

Pistole à pulvérage à haute vitesse / Coaters à rouleaux de précision

Xaralay Curing

UV{1}}Led yu am doole / UV{2}}Lamp mercure

Filmu gëna dëgër

± 0.2 μm (Yoon

Gaawaayu wéral

Polimerisasioŋ ci saasi (0.5 ba 3 simili exposition)

Architecture de contrôle

Siemens S7-1500 PLC + Ekraŋ tactile SCADA HMI

sàmmonte ak kaaraange

CE / ISO 9001 / UL / Ozone

 

Ingénieur ak kàttanu defar

 

Specialisation ci ligne de revestigement UV:Lu ëpp 15 at ci xam-xam ingenieur ci defar sistemu UV yu gaaw - yu mëna wér ngir defar tier-1s ci àdduna bi.
Ekipu jëmmal optik ak làmp:Ingénieur yu am yéene liggéey ci méngale guddaayu onde UV{0}}LED yi, yamale reflecteur yi ak yoriinu tàngoor wi.
Montage mekanik bu jaar yoon:Bays montage yu sell yu xarañ yu am transporteur yuñ yamale laser ak jumtukaayi yamale rouleau/findle yu jaar yoon.
Prototype usine bu dëgër:Test yu mat sëkk balaa ñuy yóbbu mbir yi, lu ci melni dry runs mekanik, saytu dooley làmp yi, ak test stress ci gaawaayu transporteur bi.
Jàppale ci dugal liggéey ci àdduna bi:Ingénieur yu am xam-xam ñu ngi leen yónnee ci àdduna bi yépp ngir yoriinu -ligne mekanik ci sit bi, boole ay serwiis yu am njariñ, ak njëkkante test yi.

Automatic UV Paint Line
Automatic UV Paint Line

 

Process de travail (Process de revêtement UV)

 

Sargement ak dindi pëndAplikaasioŋ bu jaar yoonDisolvant / Flash Monomer-DeffPolimerisasioŋ UV ci saasiSeddal ak saytuDescarge & stack

 

Sargement ak dindi pënd
Ergonomik ak loxo wala otomatik sargal pièce yi ci jig jumtukaay yuñ jagleel, topp ci ion -bar blast yu fréquence bu kawe ak air ionized ngir dindi bu baax kuuraŋ static ak pëndu surface.


Aplikaasioŋ bu jaar yoon
Robo peinture yu am gaawaay bu kawe 6{2}}axis wala pulvérateurs reciprocateurs otomatik yu am fitalu volume bu kawe (HVLP) yu am pressure bu woyof, dañuy joxe aplikaasioŋu coating UV bu leer te wuute ci kaw substrat 3D yu jafee xam.


Disolvant / Flash Monomer-Deff
Tàngoor wiñ saytu ak debit bi ngelaw li di def dafay tax composé organik volatil yi (VOCs) ak monomere yiy reaktif ñu génne gaz bi ci anam wu tolloo, moytu ñu am ay lëndëm, ay pax, ak ay rësëm ci kaw suuf si laata muy gëna dëgër.


Polimerisasioŋ UV ci saasi
chambre yu UV yu am doole (jëfandikoo mercure -arc wala làmp LED{3}}UV yu am doole) dañuy cross-link ci saasi ba noppi dëgëral coating bi, def dëgëraay bu gëna mag, baña xoosu, ak ñaareelu durability chimik.


Seddal ak saytu
Zone seddal bu tëju dafay wàcce piis yi ci tàngoor wiñ ko wër ci anam wu wóor, daal di topp masin biy xool wala saytu optik ngir xool ni gloss bi tollu, adhésion, ak finishing yu amul benn sikk.


Descarge & stack
Desarsement bu woyof te amul benn xoosu-komposant yi jeex ci kaw ay rack wala ay transporteur otomatik, ñuy waaja ëmb wala ñu boole leen ci suuf.

 

OEM / Mënu Personalisasioŋ

 

Kàttan

Tegtal

Tànneefi aplikaasioŋ Hybrid

Design bu yomb buy jàppale couche rouleau ngir panneau bois/plastik bu plat ak spray buy soppiku ngir composant yuñ moulé ci 3D.

Integration Lamp UV Personnalisé

Tabbu guddaayu onde buñ defar (UV{1}}A, UV{2}}B, UV{3}}C, wala UV{4}}LED) méngoo bu baax ak sa nataal chimik bu njëkk.

Yaatu ligne modulaire

Design structurel buñ mëna escaleer buy may ëlëg ñu boole ñaari sistem yuy rataxal (base UV + topcoat UV) wala ñaareelu paccu saable.

Emprent usine buñ defar

Layout yu dëgër yu am formu U- yuñ defar ngir yokk bayaalu dër bi ci barabi defar yi fi nekk.

 

Kalite ak sàmmonte (QA)

 

Kàttan Test Laboratoire yu Kawe:Jumtukaayi saytu ci biir kër ngir dëgëraay crayon bi, tafukaay bi, bañaale ay produit chimik (test rub solvant), ak li ñuy jàng ci gloss meter.
Kontrolu tolluwaayu bañ:Sistemu saytu -bouclage bu tëju ngir fexe matal -paas bu njëkk bi nekk ci suufu 0.5% ngir -gaawaay bu rëy ci defar otomatik.
Done yu mat sëkk:Base de done SCADA dafay topp waxtu làmp UV yi, gaawaayu transporteur bi, ak ni energie bi di génne ngir saytu kalite bu jaar yoon.
Standard yu tar yuñ tëral:Ñu ngi ko sertifiye ci sàrti masin CE, kaadar kalite ISO 9001, ak kodu kaaraange kuuraŋ.

 

Ginaaw-Serwiisu Jaay ak Jàppale Xarala

 

Jàppale Ingénieur ci fu sori bu wóor:Diagnostic ci net bi ci jamono dëgg - dafay may sunu ingenieur yiy otomatise ñu saafara jafe-jafe logique PLC yi ak defar parametre liiñ yi ci saasi.
Rezerw yu am solo yu gaaw-Topp:Garanti ñu yónnee àdduna bi yépp mbir yu yàqu (làmp UV, kaptër optik, sentiir transporteur, ak buse spray) ci diiru 24 ba 48 waxtu.
Toppatoo sitweb biñ nara def ci-:At mu nekk dañuy dem seeti etalonnage, saytu dooley radiometre UV, ak saytu wérgi-yaramu mekanik yu ingenieur yu am sertifikaa di def.
Tàggat operatër bu mat sëkk:Ci -prograamu tàggat yaram bu xóot ci -site buy wax ci jëfandikoo masin ci anam wu wóor, protokolu kaaraange UV, ak toppatoo bis bu nekk ci làmp yi.

 

Emballage ak logistik

 

Diiru test ak prototype:Misaalu substrat bi, test adhésion coating bi, ak natt gloss bi matna ci diir bu weesuwul 2 ba 3 ayu-bis ginaaw biñu jotee macceer kiliyaan yi.
Diiru defar bi:Defar ligne buñ personaalise bu baax, dajale usine bi, ak test usine biy nangu (FAT) ñu def ko ci diir bu weesuwul 18 ba 24 ayu-bis.
Yobbu logistik ak defar:Aspiratëru -barière humidité yuñ tëj, kaadaru bant bu diis, ak laxasu conteneur bu méngoo ak sàrti yobbu àdduna bi.

 

laaj ak tontu

 

Laaj: Naka lay def ba peinture UV di dindi yeexal yi ci fuur biy weer?

A: Coatings UV yi dañuy jëfandikoo photo-initiator yuy cross-link ci saasi suñu leen exposée ci leeralu UV bu tar, wàññi diiru lakk bi ci 20-30 simili ci four thermique mu wàññeeku ci 3 seconde.

Laaj: Ndax mën nañu jëfandikoo substrat plastik yu sensible ci tàngoor ci anam wu wóor ci liiñ bii?

A: Waaw, sunu sistemu UV{0}}LED yu bees yi duñu bàyyi lu bari ci radiaasioŋ infrarouge (thermal), di tere plastik yu woyof yi melni ABS wala PMMA di deforme wala di seey.

Laaj: Nan lañuy saytoo pënd mu baña wàlle ci ligne UV yu yànj yi?

A: Lignéer bi dafa amaale ay bar ionisasioŋ yuy tere statik, ay broos yuy raxas pënd, ak ay cabine yu am pressure bu baax ngir mëna am seetu bu nooy.

Laaj: Ndax benn ligne bi mën na jëfandikoo ay pano bant yu plat ak ay piyeesu plastik yuñ defaree 3D?

A: Mën nanu defar zone application modulaire wala configurations hybrides yuy may weccoo gaaw ci digganté roller coaters yu jaar yoon (ngir pano yu plat) ak pulvérateurs reciprocateurs (ngir pièce 3D).

Laaj: Ban waxtu la ñuy joxe ligne peinture UV otomatik?

A: Projet ligne de peinture UV automatique bu mat sëkk dafay laaj 18 ba 24 ayu-bis daale ko ci ndigalu layout bi ba ci Test de Acceptation de l'Usine (FAT) bu mujj.

Laaj: Ndax yaa ngi jàppale ci defarum revêtement UV ak ci saytu chimik yi?

A: Waaw, danuy liggéeyandoo direct ak furnisër chimik yu mag yi ngir saytu ak gëmloo sa formulaasioŋu lacquer UV ci sunu labo pilote laata ñuy joxe ekipmaa yi.

Laaj: Lan mooy njariñu làmp UV-LED ci làmp mercure yiñ gëna xam?

A: Lamp UV-LED yi ñoo gëna néew luñuy lekk ci kuuraŋ, duñu defar benn ozone (di dindi kanali exhaust yu jafe yi), dañu gëna gudd fan 10 yoon, te mën nañu taal/def ci saasi.

 

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